Mattara studies how insects fold, stow and open their wings, and turns those mechanisms into products, places and systems that gather energy from their surroundings.

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Above: the venation of an Australian emperor dragonfly, traced from the specimen and grown from the wing root.

Designing like living things

The premise

It was always the purpose to be a way of designing. Transport, and the places and systems around it, can work like living things.

Five levels at which a living thing can teach a designer

Level 1 of 5

Function

What the mechanism does. The largest area from the smallest protected stow, measured from the wing at rest and in flight.

A surface that collects only when it is useful, and is safe when it is not.

Level 2 of 5

Form

The shapes the function takes. A pointed forewing over a broad hindwing; veins that stiffen a membrane a fraction of a millimetre thick; a wing convex when closed that flattens as it opens.

Ribs that carry load in plain sight. Two finished forms, closed and open.

Level 3 of 5

Behaviour

How the living system acts over time. A dragonfly perches with its wings spread to warm, turns toward or away from the sun, and folds before weather.

Surfaces that track the sun, close for storms and learn the routines of the people who use them.

Level 4 of 5

System

How it relates to its surroundings. A termite’s nuptial flight releases thousands of identical individuals that each deploy alone. A wing is plumbed into the body that carries it.

Products made to be stacked and released in numbers; vehicles and places that share energy; wings that carry coolant and sensing as well as cells.

Level 5 of 5

Meaning

What the form says to people. The resting insect reads as calm; the open one as alive.

The wonder of a thing that unfolds like a living thing, and the pride of owning it. This is the level bionics has left out.

From insect to application

Step 1 of 6

Observe the insect in its place

What pressures shape it: sun and heat, wind, rain, predators, flight, rest, dispersal? A ladybird’s wing cases answer abrasion and attack; a dragonfly’s posture answers heat.

Extract the mechanism

Reduce the form to how it works: a fold, a stack, a shell, a vein network, a tuned tip, a vortex held on the wing. Measure it. Learn the mechanism, not the shape.

Name the purpose

State what the mechanism achieves in a word or two: collect, protect, cool, shade, stow, tune, move air, disperse.

Find the human environment

Look for a place where people need the same purpose under similar pressures: a city street, a highway, a rail line, a mine, the outback, orbit.

Design the application

Combine mechanisms where one is not enough. Give the result two complete forms, closed and open, and make both beautiful.

Test and record

Check the biology, estimate the energy, prototype and measure. Then add the result to the typology, so each application builds on the last.

Every mechanism serves a purpose

Name it in a word or two. Then find the place where people need the same thing.

9.95×

The Australian plague locust stows a hindwing almost ten times larger than its folded footprint, on radial pleats that open from a single hinge.

4,020 mm² of wing from a 404 mm² fold

The atlas

Eight ways to fold a wing

Fifty-eight Australian insects from thirteen orders, measured from the natural-size plates of Tillyard’s 1926 textbook. The figure is the wing area a design gains over its stowed plan.

Fan pleat under a cover: Grasshoppers, stick insects, mantids, stoneflies
WS110.6×

Fan pleat under a cover

A narrow, hardened forewing lies over a broad hindwing that closes along radial pleats like a hand fan.

Grasshoppers, stick insects, mantids, stoneflies. Stoneflies and stick insects, median of eight.

Flat stack: Termites, sawflies, bees and wasps
WS22.0×

Flat stack

No fold at all. The wings lie flat, one over the other, and swing out from a single root.

Termites, sawflies, bees and wasps. Median of thirteen.

Tented roof: Cicadas, lacewings, caddisflies
WS38.4×

Tented roof

Framed wings rest roof-wise over the body and form its outer envelope. They do not fold; they rotate out to fly.

Cicadas, lacewings, caddisflies. Median of fifteen.

Fixed span: Flies and dragonflies
WS41.5×

Fixed span

The wings never fold. The baseline every folding type has to beat, and the most precisely controlled wing there is.

Flies and dragonflies. Median of eight.

Shell over origami: Beetles and ladybirds
WS55.0×

Shell over origami

Hard wing cases protect a hindwing folded across its length at springy joints, and guide it into its creases.

Beetles and ladybirds. Rhinoceros beetle, folded to open.

Vertical clap: Butterflies and damselflies
WS68.6×

Vertical clap

The wings close upright over the back, the smallest stowed footprint of all.

Butterflies and damselflies. Median of nine.

Lengthwise pleat: Paper wasps and potter wasps
WS72.2×

Lengthwise pleat

Each forewing folds once along its length. A click at the base gives it two stable positions.

Paper wasps and potter wasps. Median of four.

Earwig fan: Earwigs
WS810×

Earwig fan

A fan that spreads while its cross-creases snap flat. Bistable: it holds open and shut with no muscle at all.

Earwigs. Folds to about a tenth of its open area.

The first guard

Learn the mechanism, not the shape

Bio-inspired design has real successes and good stories that did not survive measurement. The method has to tell them apart.

Shinkansen 500 series

JR-West, 1997

BorrowedThe kingfisher’s beak, which enters water with little splash, as the shape of the train’s nose.

What happenedThe train ran 10% faster on 15% less electricity, and the boom it made leaving tunnels was gone.

A borrowed form works when it solves the same physical problem.

Eastgate Centre, Harare

Mick Pearce with Arup, 1996

BorrowedTermite-mound ventilation as passive cooling for an office building.

What happenedReported to use about a tenth of the energy of a conventionally cooled building. Later field work found mounds are wind-driven lungs, not chimneys.

The building worked because it was well engineered, not because the biology was right. Check the biology.

Mercedes-Benz Bionic

Concept car, 2005

BorrowedThe boxfish’s body, thought to be stable and low-drag.

What happenedA drag coefficient of 0.19. A 2015 study found the boxfish is neither self-stabilising nor especially low-drag.

A good result can rest on a wrong premise. Measure the organism.

Munich Olympic roof

Frei Otto, 1972

BorrowedMinimal surfaces found with soap films, and the logic of spider webs.

What happenedA lightweight cable-net roof still admired fifty years on.

Structure found from nature’s rules can be efficient and beautiful at once.

Earwig-fan deployables

Kyushu 2020; BionicWingSat 2023

BorrowedThe fold pattern and elastic joints of the earwig hindwing.

What happenedDesign software for fans, and a self-deploying CubeSat wing tested in zero gravity.

The insect’s fold, measured, turned into rules, then flown.

Tillyard’s Plate 4: eight Australian dragonflies photographed from above with their wings spread

Design with nature,not against it

R. J. Tillyard (1926), Plate 4, Australian dragonflies. Public domain.

Six values

How we design, and why

V1

Living systems in transport

A vehicle can behave like an organism: it takes in sunlight, manages its heat by circulating fluid, rests compact and opens when conditions suit it.

V2

Bionic design for self-energising mobility

Mobility that gathers the energy it uses. Australia has watched solar cars cross from Darwin to Adelaide since 1987; the task is to take that from the race to the everyday.

V3

Products that thrive in their surroundings

A product designed this way reads its environment and responds: it opens to the sun, closes against hail and wind, and shelters what it carries from the heat.

V4

Designing with nature, not against it

Work with sun, wind, heat and landscape rather than overpowering them. Ian McHarg’s phrase; Glenn Murcutt’s “touch the earth lightly”.

V5

Ecosystem design for ways of living

In an ecosystem one organism’s waste is another’s food. Things designed this way share energy with each other and with the places they stop.

V6

Beautiful things, because we should

Beauty is not a finish applied at the end. It is a reason to make things well, and a reason people keep what they own. An insect wing is both useful and beautiful.

Questions people ask us

Is Mattara a car company?
Mattara is a design company built on a theory. The work began with transport, because the car is where desire has moved a whole industry, and that is still where it starts. But the theory applies wherever a product, a place or a system needs to gather energy and change shape: from a bicycle to a building to something in orbit.
Why insects?
Because they have already solved the problem. Insect wings fold, pleat, stack, tent and tuck beneath armoured covers, in bodies a few centimetres long, and they have done it reliably for 300 million years. No other group of living things offers as many ways to change surface area on demand.
Isn’t this just biomimicry?
Biomimicry transfers what a living thing does. Mattara also transfers how it looks, how it behaves, the system it belongs to, and what it means to the people who see it. Those five levels are the theory. Three guards keep it honest: learn the mechanism, not the shape; check the biology; state the energy in numbers.
Do cicadas fold their wings?
No, and we say so plainly. A cicada holds its wings roof-wise over its body and overlaps them. In our atlas it is a tented surface that rotates open, not a fold. Being exact about the insect is part of the method.
What happens next?
Engineering. The three most promising wing types, a tented surface on a turning hub, the earwig fan and the shell over a fold, go to working prototypes at one-fifth scale, to prove the fold and to measure the energy balance of a product that charges itself and charges at stations.
Can I see the designs?
Not yet. The design studies drawn from the theory are being developed privately and will be shown when they are ready. If you are a researcher, engineer, manufacturer or investor who would like to talk, write to us.